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API API-510 Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Topic 1: Fitness-for-Service, RBI, and Pressure Testing | 12% | - Hydrostatic, pneumatic, and leak testing rules - Risk-based inspection (RBI) principles and application - API 579/ASME FFS-1 screening and assessment - Acceptance criteria and post-test evaluation |
| Topic 2: Design, Materials, and Fabrication Rules | 22% | - Flanges, bolting, gaskets, and special components - Positive material identification (PMI) and traceability - ASME Section VIII, V, IX application - Welding, qualification, and PWHT requirements - MAWP, thickness, and joint efficiency calculations - Material selection, properties, and toughness requirements |
| Topic 3: Repairs, Alterations, Rerating, and Mechanical Integrity | 16% | - Rerating, reclassification, and nameplate updates - Pressure relieving devices and overpressure protection - Repair vs alteration definitions and procedures - Documentation and post-work verification - Authorization and responsibility for work |
| Topic 4: Inspection Scope, Planning, and Data Evaluation | 28% | - Remaining life and corrosion rate calculations - TML/CML selection and measurement planning - Inspection interval determination and extension rules - Records review and baseline data collection - Inspection methods and technique selection - Code scope, jurisdiction, and regulatory requirements |
| Topic 5: Damage Mechanisms and Corrosion Assessment | 22% | - High-temperature damage and material degradation - Corrosion under insulation (CUI) and environmental degradation - Internal, external, and localized corrosion - Damage assessment and prioritization - Cracking mechanisms (environmental, fatigue, creep) |
API Pressure Vessel Inspector Sample Questions:
1. Discuss the importance and methodology of maintaining the traceability of all pressure equipment as per API-510.
2. When both the ownership and the location of a pressure vessel are changed, what must be done?
A) A new nameplate shall be attached to the vessel
B) The vessel must be inspected externally and certified by the owner/user
C) The vessel must be inspected and certified by the original vessel manufacturer
D) The vessel must be externally and internally inspected prior to re-use
3. Explain the process of integrating new materials technology in the construction of pressure vessels as per API-510.
4. The function of an authorized inspection agency in accordance with API-510, is whose responsibility?
A) Authorized engineering company
B) Owner-user
C) Authorized inspection agency
D) Authorized repair organization
5. Describe the implications of non-compliance with API-510 standards on corporate reputation and operational legality.
Solutions:
| Question # 1 Answer: Only visible for members | Question # 2 Answer: D | Question # 3 Answer: Only visible for members | Question # 4 Answer: B | Question # 5 Answer: Only visible for members |
